Die Casting Tooling Workshop

Introduction to Die casting

 Design of dies for metal casting

 Various casting process

 Sand casting

 Investment casting

 Pressure die casting

 Centrifugal casting

 Continuous casting

 Thin roll casting

 Types of Die casting process

 Pressure die casting

• High pressure casting

• Low pressure casting

 Gravitational Die casting

 Terminology applicable to process(machines) of die casting

• Hot chamber process

• Cold chamber(Horizontal and vertical) process

 Casting materials and their advantage

 Manufacturing Process

 Casting

 Forming and Shaping

 Machining

 Joining

 Finishing

Exercise-01 and Exercise-02

Introduction of GDC AND PDC DIE on software

 How to decide parting line and design with the help of software

 Main Parts of Pressure die casting Die and Gravitational Die casting die

 Concept of draft

 Design of Gate and running system

 Design of core and cavity

 Design of ejector plate ,Ejector Back plate, Spacer, Sprue bush, Diffuser

 Casting defects and their remedies

Exercise: Cover the design of die casting tool

o Gravitational die design (1exercise)

o Pressure die casting design concept and exercise

Course Title: Two Days Training Program on “DIE CASTING TOOL DESIGN” by Industrial Expert

Duration: Two days-16 Hours

Schedule: Saturday, 16th November, 2019 & 17th November, 2019

Location: Azuko Technical Institute, Pune